Plating area calculator. Waterbase Coating Usage Estimator.

Plating area calculator Enter how thick or thin your film coating is in dry or wet mil with the square footage, and we’ll calculate the coverage rate and material per gallon of any Here is a link to one of our plating calculators https://www. Use these forms to calculate surface area of common shaped items. Rinsing Systems Using the 720 calculator provided by the friendly folks here in the forums, we have stumbled across an easy way to get surface area. I'm not convinced that taking ALL the threaded area into account is necessary, but considering how good zinc is at penetrating crevices, it would seem to be a significant factor. , more in line w/my calculator. When a coil is to be immersed, there are several major considerations. online plating time calculator, online plating cost calculator, online plating area calculator, online quotation tools for metal finishers Based on GramSlam's excel sheet for 720 rule calculations. The area under the curve from – to the mean (and Jan 6, 2013 · I am a Tool Design engineer with limited experience in designing anodes for plating processes. It allows the user to determine the Don't worry; it covers plates of other materials too! This calculator will help you determine the weight of any plate, no matter its area, thickness, or density. I generally ignore the bolt head unless its a large bolt. Dec 2, 2019 · A. First, connect your parts to the rectifier (we use a 20amp Hyui Yi, thanks Caswell). 00000285 dm or . Then divide the PD size change in inches by . 4 times the Ah. I just started a jewelry business, and I have hard time to calculate what my plating cost -- such as Rhodium plating and Gold plating. Hi Prasanth. Calculated values are rounded to two decimal places. Ampacity Calculator Information & Instructions: This app uses the calculation requirements found in the 2017 National Electrical Code® to determine the ampacity of insulated conductors and certain cable-type wiring methods. As the thickness increases per part, the total amount of nickel eligible to be plated decreases, thus decreasing the amount of area that can be plated. By rearranging the formula, we get. Spreadsheet to perform Plating Current Calculations Oct 3, 2011 · Finally, in case your plating apparatus has some conductive material in the plating solution (contact wire, etc. I plan to surround the part with a cylindrical lead alloy anode. Area = 0. Sean Re: Surface Area Calculation Different people, different methods. Jan 10, 2023 · So, if the area plated is a square decimeter, the thickness plated is . K. (1 sq ft = 144 sq in) Get Help Working Out Your Surface Area : Your Current Requirement Is: 3) Calculate the weight of the load (inside the barrel) 4) Calculate the total area from the total weight 5) Measure the DC during operation (varies so I use an average, I don't have an amp-hour meter just an DC clamp) 6) From the total area, current, time calculate amount of nickel from Nickel (grams)=Z*Q estimated efficiency 95% questions Our plating calculators allow you to work out how much plating solution you will need to use according to. This area can be directly related to the percent of items in the distribution. This calculator also complies with the 2020 NEC requirements. Also calculate the edges if they are thick and also get plated, using the same formula. Your 2 x 3 x 4 block has 6 rectangles. The surface area calculator is an invaluable tool for a Plating Machine Operator in the manufacturing industry. 285 * A/sq/dm * minutes of plating time" How to use the Nickel Tank Calculator : 1. - Flash plating is about 5-7 microinches thick. F. Calculate as per cost of the additives 7. 50 inches long. Add the surface area of the base, which may be rectangular, or triangular. To calculate one of these quantities, the other two must be known. Then add this to the front and back areas to determine the total plated area. Some CAM packages output the area of the pattern as a percentage of the total board area (area enclosed by the board outline defined in the ECAD or CAM software), while others can calculate the total pattern area in any unit specified Apr 6, 2023 · First, you can use a calculator and the constants listed in ASTM A123 Table 2. e. This ensures accurate control over the chrome layer applied during the plating process. If you find the calculations tiring, the Metal Finishing Guidebook has a great chart (page 812 ^ page 880 in 2013/2014 edition) which does all the math for you, giving you the number of ampere-hours required to deposit plating of 0. How to use this calculator : 1. 9E-6 Ohm-cm (plated copper) PCB Trace Width Calculator Controlling The Power Source For Plating. Current = 15 A. Plating time Determine the cross-sectional area of the conductor whose current density is 35 A/m 2 and the current is 15 A. How do I calculate the anode surface area if filled with 1 inch copper chunks. With XRF analysis, you'll gain the knowledge and tools to improve your plating process, thus ensuring top-notch efficiency and quality in surface finishing. 125 inch diameter (outside only)cylindrical part that is 7. Calculate the area of all the triangular sides of the pyramid using the triangle tool above. Surface preparation for electroplating – achieving a water If I double the shank length (my bolt is fully threaded) to accomodate full threads, it gives 3. 2 dm2 (S = 8. of the No Go thread plug gage. 4 times more than 1um/m2 yet only 2. Plate Both Sides? Calculate the area of all the triangular sides of the pyramid using the triangle tool above. 2 Amps. 14 x diameter 2 / 2. Use this tool to determine the rate of evaporation from plating tanks. Plating thickness calculator. Since the longest distance between any two points of an equilateral triangle is the length of the edge of the triangle, the farmer reserves the edges of the pool for swimming "laps" in his triangular pool with a maximum length approximately half that of an Olympic pool, but with double the area – all under the watchful eyes of the presiding How to use this calculator : 1. Mohan plating process supplier - Mumbai, India. We'll look at the basics of electroplating and Dec 22, 2024 · 6. 5 × (115. 1 UNC – Coarse pitch thread. "The 720 Rule describes the relationship between the amount of current passed through an aluminum surface and the resultant anodic oxide thickness produced over time. When all of the numbers are laid out, you can calculate the volume of the gold plating. From the plating cost of 100 kgs,you can derive at the cost of 1 kg. Surface Preparation. Sep 15, 2008 · The authoritative public forum for Metal Finishing 1989-2025 -----Anode surface area calculation in plating (anode to cathode ratio) Q. Please note that after 0. to approximate the shape, and to weigh a small sample. Tin Tank Plating Calculator; Wire Surface Area Calculator; Electroplating guides. So for a an Aluminum workpiece of 100 sq in. In the first box, enter the thickness that you want your electroform to be plated to in microns. I need to design an anode for chrome plating a 5. United Inch Screw Threads Per ASME B1. Simply enter production information and press "Calculate Emissions. Calculate Electroplating Electroplating is an electrochemical process for producing metal coatings on a solid surface using electrical current. One Value Plating Thickness. You can also use my simple gold plating calculator for that calculation. ) The area under this equation (1) can be found by the techniques of integral calculus. 45 if I'm plating Nickel onto copper). Mar 12, 2006 · Resistance = Resistivity*Length/Area Area = pi*(Inner_dia + Plating_thk)*Plating_thk Resistivity = 1. Aug 1, 2008 · Discover why measuring plating bath chemistry matters, the different ways to analyze it and the benefits of monitoring it as it happens in real-time. – Thickness of gold-plated layer is various from area to area on the surface of the part. The area of a rectangle is Length x Width. To determine pre plating dimensions for thread plug gages: For thread plug gages add the max plating thickness to the P. Jul 13, 2010 · In plating parts of this size in the barrel for nickel, tin and electroless nickel, I used to calculate the surface area of each load using simple formulas like cylinders, spheres, cones, etc. If I were to use copper slabs, how do I calculate the anode surface are accounting for Calculate the required plating current Convert the total area of the pattern being plated into square feet (remember both sides!) and multiply the result by 20. This requires working with the formulas of geometric shapes. 33 sq ft. Now the tool lets you calculate any one of the following parameters: temperature rise above ambient, via diameter, or maximum current carrying capacity. – Parts are not homogeneousin case it is a mixed of parts types. Look at the chemical equation to determine how many electrons are needed for 1 mole of the metal being electroplated. Calculating the surface area of plating anodes. The plating thickness calculator is an essential tool for a nickel plater in the manufacturing industry. 067; It’s important to remember that microns (µm) and coating grade have the same value. Enter specifications such as via diameter, height, plating thickness, ambient temperature, and maximum temperature rise to obtain critical data, including maximum current capacity. Surface Area Calculator Aug 19, 2023 · A Gold Plating Cost Calculator is a digital or manual tool designed to calculate the cost of gold plating for an object. 2 dm 2 /part). What area would be filled by a specific number of plants at a specific spacing? (Enter Spacing and Number of Plants) Note: given proper nurturing, the center of the spacing range that we suggest on the "Specs" tab of each plant will generally result in good fill within two years. A reasonable approximation though, seems to be the one made using a cut pyramid which circumscribes the object. The Chrome Plating Cost Calculator is a specialized online tool that provides detailed estimates for chrome plating projects. The surface area calculator is an essential tool for a Hard Chrome Plater in the manufacturing industry. 03937; oz/ft² = µm x 0. Comparing volume of deposit 1mil/sqft is 16. This calculator computes the surface area of a number of common shapes, including sphere, cone, cube, cylinder, capsule, cap, conical frustum, and more. 2 dm 2 (S = 8. 0002” Minimum). 12 sq-in. You can specify the surface area in either square inches or square feet. R = (600,000 x I. This is based on that you need to know the surface area of your part to electroplate. To accurately calculate the cost of silver plating, it is essential to stay updated with the latest market price. It helps in estimating the amount of chrome required for plating different parts by calculating their surface area. The calculator Tin Tank Plating Calculator; Wire Surface Area Calculator; Electroplating guides. The ThreaDoctor includes 4 sub-apps: Metric Thread Calculator, UN thread Calculator, NPT thread Calculator, and BSP thread calculator. A/n. Surface preparation for electroplating – achieving a water Therefore, it would be very difficult to calculate its surface area. 8. Mar 30, 2022 · a. Using an example, if we take copper Cu as our metal with 25 amps, then each mole of copper Cu++ will require 2e- electrons. Sep 26, 2020 · Hi Friends, Welcome to Saggy3dm channelJoin me by clicking below link and get extra perkshttps://www. . uk/gold-tank-plating-calculator/ Aug 4, 2024 · Nickel Plating Thickness Calculator Current (Amperes): Time (Seconds): Surface Area (cm²): Calculate Thickness Nickel plating thickness is key to how well industrial parts last and resist corrosion. Hi, I will be using titanium anode baskets in a 50 gallon copper tank. (See "Empirical Calculation of the Surface Area of an Object, Andrea Mazzilli & Torben Lenau, 1996"). co. I use 1 amp per 15 sq inches when plating copper onto steel. This includes via plating thickness and via height. For example, if a coating grade of 75 is required, this means 75 microns (µm). When calculating anode surface area of a basket with nuggets, do I Jul 24, 2023 · Source This Page Share This Page Close Enter the total object volume (ft^3) and the total object area (ft^2) into the Thickness Calculator. Tab. The surface area of the part is 120. If you have any questions or would like to discuss sizing and applications for specific metal finishing situations, we are happy to help. The surface area calculator is an essential tool for a copper plater in the manufacturing industry. Our Simple Calculator makes it easy for you to calculate the surface area of common shaped products. To calculate the head, I measure the width and height of one of the flats, calculate the surface area then multiply by 6. Jan 3, 2023 · We can deduce an expression to calculate plating rate by substituting equation (1) in equation (3), as follows. This calculator is an extension of our steel weight calculator but focuses on steel plates. CHEMEON’s 720 Rule calculator is powerful tool for managers, estimators and planners, as well as anodizers. - light gold plating is usually at ranges of 10-20 microinches. Alternative names for these calculators are: surface area calculator, area calculator, plating area calculator, thickness calculator, layer thickness calculator, coating thickness calculator, cost calculator, expense calculator, plating cost estimator, time calculator, scheduling calculator, process time calculator, chemical composition Alternative names for these calculators are: plating thickness estimator, surface area estimator, cost estimator, chemical mixture calculator, process duration calculator. These figures are only guides, designed for approximate, quick calculations. 14 x diameter 2 / 4; there are two ends; so the total area of the two ends put together is 3. 2. how thick you want you plated layer to be and; the size of the surface area you will be plating; There are plating calculators for our pen, brush and tank plating solutions. To quickly calculate the surface area of the head, the bottom of the bolt and the underside of the head, calculate the area of the top as a square, multiply by two and then subtract the area of the bottom of the shank. How to estimate the current to use as starting value is shown. Labor costs are usually the most significant factor and depend on hourly wages and estimated plating time per part. Surface area calculator. When the surface area of a heat transfer device has been calculated, the next consideration is the configuration of the device. 1 micron or 0. Immersion Coil Surface Area Calculator For Heating with Water Once you have all of the required calculations, you can submit an Immersion Coil quote request using our online form. Thus, the area under the curve from – to + represents 100% of all items in the distribution. Here is a video to show you how to use our plating calculators: Surface area calculator. D. Calculators Steel sheets and plates Seamless steel pipes - circular Hollow structural sections - circular Hollow structural sections - square Hollow structural sections - rectangular Round steel bars Square steel bars Flat bars Equal angles Unequal angles Channels - GOST Channels - UPN Beams - IPN Beams - IPE Beams - HEA (IPBL) Beams - HEB (IPB) For example, specification QQ-N-290 requires minimum plating thickness requirements based on the grade of the plating (i. Oct 31, 2020 · Step 1. But 0. We suggest to read our article on this issue for better understanding. Waterbase Coating Usage Estimator. We know that current density = current/Area. Electroplating is widely used to improve the surface quality and resistance. Area = current/ current density. Estimat area = √ 115. I'm plating Au, Ag, Ni & Cu. In this calculator, you will learn how to calculate the plate weight of any material, be it a metal plate weight, a ceramic plate weight, a steel plate weight, or any others. In many finishing plants in-tank heating/cooling coils are used. The surface area calculator is an essential tool for a Chrome Plater in the manufacturing industry. Calculate the electricity consumed. T. 5 - 77) 3 = 2567. Regards. Once you have worked out the approximate surface area of your work you can enter this figure in to one of our plating calculators. This article covers why nickel plating thickness matters. – In some parts, it is hard to estimate the surface area. This calculator is designed to aid in the estimation of waterbase coating consumption in flexo applications based upon the criteria of coating area of coverage, anilox roller volume in BCM, and number of impressions. Related Questions Oct 13, 2008 · I'm new to plating and need to calculate plating parameters based on target plating thickness and the surface area of the part to be plated. The last three numbers will be calculated as you type. 22 is SO much smaller than 850 that the area of the edges can be safely ignored. Oct 29, 2022 · It depends on the particular plating solution and the method of plating (rack, barrel, continuous, etc. I multiply this value by 0. " Evaporation Calculator. Typical current densities for many plating operations are 20-100 A/ft2 area to be plated. 22 mm x 681000 mm; the area of the right edge is the same. For a bolt, I calculate the circumference and then multiply by the length to get surface arrea. Request a quote from us today. 02316; g/m² = µm x 7. The calculator first determines the cross-sectional area required for the via based on its diameter and plating thickness. heat transfer device configuration. Our Via Properties Calculator can accurately calculate your PCB vias' estimated maximum current carrying capacity. But when you are plating a long rod, the area of the ends compared to the rest of the rod might be insignificant, and might be ignored. Sphere: Plate Inside Of Tube ? To effectively work out a complex surface area, as shown left. 2 micron. ), there is a tab to provide the dimensions of that material as well in order to account for it in the plating current calculation. We can also introduce you to the concepts involved such as Faraday's Law which relates the amount of metal electroplated to the current X plating time, and the fact that the total current required is equal to the current required per unit area X the Sep 2, 2009 · The authoritative public forum for Metal Finishing 1989-2025 -----Calculate/estimate the cost of silver, gold & jewelry plating. the area calculation of article to be electroplated is required to by the reader. This document provides an overview of how to calculate the costs of electroplating processes based on three main factors: material costs, labor costs, and equipment costs. of the Go thread plug gage. Explains how to calculate surface area of various sized parts. Mar 4, 2025 · These formulas calculate the area of only one side, double this if plating both sides. to know plating cost we Apr 26, 2021 · \$\begingroup\$ It seems to take more energy with large area/thickness ratio. This calculator, developed by the Illinois Environmental Protection Agency, is designed to estimate emissions from chromium plating and anodizing operations. 2 dm2/part). Material costs depend on the surface area, thickness of coating, and material density/price. I need to know how to calculate the plating time and the required current which needs to be applied in order to achieve the thickness. Jun 6, 2020 · - Moderate gold plating thickness is usually 20-30 microinches. Some CAM packages output the area of the pattern as a percentage of the total board area (area enclosed by the board outline defined in the ECAD or CAM software), while others can calculate the total pattern area in any unit specified Oct 1, 1999 · Surface area vs. To calculate the area of a part, break it down into individual rectangles. This link gives the formulas. mils = µm x 0. Calculating Area For Electroplating. Sep 26, 2024 · Understanding the Chrome Plating Cost Calculator. This steel plate weight calculator will help you determine the weight of steel plates, no matter their area and thickness. Hence a cathode area of 10 ft2 would require a rectifier capable of 200- 11000 A. Solution: Given, current density =35 A/m 2. 75 sq in. goldn. In the second box, enter the surface area of the article in square centimetres (cm2). When the plating thickness requirement is given with a one value plating thickness limit you would simply, Multiply the plating thickness by 4 (the 60° size change ratio) to determine the PD (pitch diameter) size change in inches. 001" thickness over an area of 1 square foot. Its surface area is 8. Mar 30, 2007 · To estimate the value of the gold plating, you must first measure and calculate the surface area(s) that it covers. ρ. Discs (round circles) Calculation: Radius² x π; the radius is 1/2 the diameter and pi π is Jun 8, 2023 · The calculator uses the following formula to estimate the electroplating cost: Cost = (Material cost per unit weight * Surface area * Plating thickness) + Labor cost + Overhead costs Here, the Material cost per unit weight is the cost of the metal used for electroplating per gram. ), and the degree of agitation but for rack plating most plating solutions operate at about 20-30 amps per square foot cathode current density; 40 amps per square foot is typical for bright nickel plating; and 150-250 for chrome plating. Area = 15/35. As a volatile precious metal, silver prices fluctuate based on supply and demand in the market. This calculator helps in estimating the total area that needs to be plated, which is crucial for determining the amount of material and time required for the process. Convert the total area of the pattern being plated into square feet (remember both sides!) and multiply the result by 20. Oct 5, 2018 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jun 7, 2024 · You know the area of your coil in square meters: The area of the top surface is 850 mm x 681000 mm; the area of the bottom surface is the same; the area of the left edge is 0. In the first box, enter the thickness that you want to plate to in microns (thousandths of a millimetre). Please remember about other costs such as labour, rent, office expenses, etc. 0005 (“H” limit increment). It accounts for essential variables including the object’s length, width, desired thickness of the chrome layer, and the cost per square centimeter. Our unique traffic and roof coatings calculator allows you to estimate the amount of material needed to coat a surface area based on film thickness and solids content of the product. If you give us the full particulars of your situation we can try to give you some numbers and guidelines to help you through it. The calculator will ask you to specify the thickness of plate you require and, with the surface area entered and other factors selected (such as the type of swab or nib you’re using), will state the amount of time Calculate the required plating current. In the first box, chose the thickness of gold that you want to plate to; 0. It talks about its effect on fighting corrosion, keeping quality high, and following the rules. Plate Both Sides? Plate Inside Of Tube ? Hudson Plating Works provides sophisticated surface area calculator. The surface area represents the total area to be electroplated Therefore, it would be very difficult to calculate its surface area. 33 when plating onto Aluminum (or . which is the area to be taken for cost calculation a. Describes how to control various power sources for plating, including using light bulbs as a resistor. Calculate the area for all the rectangles, then add them together. Its really pretty simple to estimate surface area for nuts and bolts. 285 microns So for zinc plating at 100% efficiency the formula would be: "Thickness of plating in microns = 0. com/channel/UCBPbolI_7_o0S81UoMdsuTQ/join हर cad Jul 19, 2021 · As we are trying to calculate for the square footage, or the area, that can be processed through a solution, you would also need to consider the thickness of your final product. I dont know if its been discussed here, but its been working great for us. To be used when determining amperage requirements for plating. In the first box, enter the thickness that you want to plate to in microns. k, b, and c are empirical constants derived from standards. The baskets are 9 inch wide and 8 inches high by 1 inch deep. It is used to accurately calculate the area that needs to be plated. The calculator derives its estimates based on parameters such as surface area to be plated, the thickness of the gold layer, and the prevailing gold price. 1 ampere/square foot for plating is a good first cut, if you want very good plating distribution Use this tool to help you select a power supply for your plating kit. Whether monitoring the kinetics of cellular growth and death or recording the activity of excitable cells; Axion BioSystems' live-cell assay technology can help you record it noninvasively, in real time, and with software tools to make analysis quick and painless. It helps determine the amount of copper plating required for various objects by calculating their surface area. Apr 25, 2024 · The cost of silver plating is influenced by various factors, one of which is the current market price of silver. 2 microns, the plating dulls off. Q. A. I would use 2. Afterward, all the known values are fed in the input parameters section. - Coating Plating Weight Calculator Plating Weight Calculator Surface Area mm² Plating Thickness in microns Calculate Oct 6, 2024 · Calculation Example: The mass of metal deposited during electroplating can be calculated using the formula m = A * t * i * z * ρ / 3600, where A is the surface area to be plated, t is the plating time, i is the current density, z is the valence of the metal being plated, and ρ is the density of the metal being plated. in QQ-N-290 Grade G is 0. youtube. Add the minimum plating thickness to the P. S) x Current efficiency (4) where, R is the Plating Rate At Axion BioSystems, our goal is to help you capture the complex biology of your cells. Compared with plating of other metals, electroless nickel (EN) plating is relatively young-being commercially available for less than 50 years; however, in the past decade the usage of the coating has grown to such proportions that electroless nickel plated parts are found underground, in outer space, and in a myriad of areas in between. If you click on "online area calculator", or use the second link below, it brings up a Nov 30, 2021 · This calculator calculates the nickel plating thickness(t) using current flows through plating tank (i), current flows time (c), surface area to be electroplated (s) values. We equipped this calculator with the same list of common steel alloys to provide you with your steel plate's weight. How is the etch ; amps and duration time (sec. To use, simply supply values for the first four numbers. 429 The Anoplex Metal Finishing Library is the place to find the frequently cited Military, Federal, ASTM and ASM specifications for metal finishing processes listed with brief overviews of the various types, grades, classes and codes. This area is crucial for calculating the via's current carrying capacity using the formula: Current Capacity = k × (ΔT) b × (Area) c × Conversion Factor. 4 Reasonable average labor times of electroplating processes or different productions contexts (surface areas of the part, production volume). 1 Values set according to a discussion with Peter Leisner. Jan 29, 2013 · As you will hear in those animations: the ends of a cylinder are circles; the area of a circle is 3. 2 with dimensions 2 x 3 = 12 sq in 2 with dimensions 2 x 4 = 16 sq in 2 with dimensions 3 x 4 = 24 sq in Aug 27, 2008 · The authoritative public forum for Metal Finishing 1989-2025 -----How to calculate plating amps and time August 27, 2008. omsi ujwrjt bfcpe wyx fyf zksfv qyjneh fndes wpz bujj wvlbrx ozqngk jzaxxx kwek ngruw